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03/04/2015 at #5374V8 StaffKeymaster
This is not really a car build, but we had a customer approach us about building and installing some custom hood vents for his ‘69 Camaro. He liked the style of the vents in the carbon fiber hood on Mark Stielow’s Hellfire Camaro, but these would be steel. Stielow’s hood does not have the same underside structure as a stock steel Cowl Induction hood, so these would have to be a little different to fit into the opening in the structure without remaking the support structure.
Here is the inspiration:
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V8TV YouTube Channel: https://www.youtube.com/user/V8TV03/04/2015 at #5375V8 StaffKeymasterFirst, Adam made a couple design sketches to land on an idea. The goal was to make a functional vent that would help pull air through the radiator and release underhood heat.
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V8TV YouTube Channel: https://www.youtube.com/user/V8TV03/04/2015 at #5376V8 StaffKeymasterThe size and location were plotted on a ‘69 Camaro we have in the shop.
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V8TV YouTube Channel: https://www.youtube.com/user/V8TV03/04/2015 at #5377V8 StaffKeymasterThe sub-structure would dictate the position.
Then he used the Mittler Brothers shear and box pan brake to make a “staircase”, which would become the vents.
He made a steel frame and used the Mittler Brothers bead roller to roll a contour edge into the frame. This is for stiffness and style.
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V8TV YouTube Channel: https://www.youtube.com/user/V8TV03/04/2015 at #5378V8 StaffKeymasterSetting the vents into the frame gives you an idea of how the final piece will look.
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V8TV YouTube Channel: https://www.youtube.com/user/V8TV03/04/2015 at #5379V8 StaffKeymasterAfter some consideration, a revised vent style was quickly made to make the vent angle more aggressive and to have better function.
The trailing edge of the frame was also flattened for a smoother appearance.
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V8TV YouTube Channel: https://www.youtube.com/user/V8TV03/05/2015 at #5380V8 StaffKeymasterThe vent holes were cut out, and the pieces TIG welded together with an HTP Invertig 221 welder and ground smooth.
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V8TV YouTube Channel: https://www.youtube.com/user/V8TV03/05/2015 at #5381Mike ClarkeMember03/05/2015 at #5382V8 StaffKeymasterYou sure have some talented people.
You’ve got that right, and not just in the metal work department, either!
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V8TV YouTube Channel: https://www.youtube.com/user/V8TV04/14/2015 at #5594V8 StaffKeymasterThe hood is a reproduction 1969 Camaro Cowl Induction hood we obtained from Classic Industries.
It’s always good to inspect your parts as soon as they arrive, as large panels are often times damaged in shipping. Our hood was in good shape except for a small dimple in the corner. Obviously, any new panel will need to be bodyworked to fit your car, but if the shipper causes major damage to a panel, catching it right when it comes off the truck is the best way to have the shipper compensate or replace the panel.
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V8TV YouTube Channel: https://www.youtube.com/user/V8TV04/14/2015 at #5595V8 StaffKeymasterThe location for the vents was determined partially by appearance, but also because the underhood structure dictated their placement.
The holes were cut in the hood and the panels were tack TIG welded in place. The tack welds were spaced out around the vents to make sure the hood didn’t warp from welding heat.
Adam made a few more laps with the TIG welder to fully weld the vent, then he carefully sanded / ground the welds flush with the hood skin.
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V8TV YouTube Channel: https://www.youtube.com/user/V8TV04/14/2015 at #5596V8 StaffKeymasterSome hammer and dolley work was required to tap the panel flat.
Some honeycomb shaped perforated steel was chosen to use as grille material for the extractors.
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V8TV YouTube Channel: https://www.youtube.com/user/V8TV04/14/2015 at #5597V8 StaffKeymasterA steel form was made the same shape as the opening in the heat extractor and welded to the workbench. Next, some welding rod was formed around the form to shape the rod into a frame for the grille.
The Spitznagel Maxi dent pulling resistance welder was used to zap the grilles to their frames.
A small amount of current is all it takes to cleanly melt the wires together.
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V8TV YouTube Channel: https://www.youtube.com/user/V8TV04/14/2015 at #5598V8 StaffKeymasterThe grilles were welded to the bottom side of the vents.
The final product, ready for bodywork and paint!
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V8TV YouTube Channel: https://www.youtube.com/user/V8TV04/21/2015 at #5625Joseph MarconiParticipant -
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